50-Cell Square PS Plug Tray Insert | Fits 1020 Flats

Our 50-cell square PS plug tray is engineered as a drop-in insert for standard 1020 flats. With generous 36 mm square cells and a 40 mm depth, it gives tomato, pepper, and eggplant seedlings ample room to establish strong root systems before transplant. Lightweight polystyrene construction keeps shipping costs low while consistent cell dimensions ensure smooth automated seeding.

Description

Why Insert Fit Matters

A plug tray insert only works if it fits the host flat. Cheap inserts float, shift, and leave gaps. Those gaps leak soil and water. They also slow down every watering pass. For growers raising tomatoes, peppers, and eggplants, a poor fit means uneven moisture and wasted labor. The fix is a properly sized insert built to tight dimensions.

The 50F is a precision-built insert for standard 1020 flats. This 50 cell plug tray measures 50 x 25 cm (19.7 x 9.8 inches). It drops inside a 1020 watertight or mesh flat with a snug, accurate fit. It does not float during watering, and it leaves no soil-exposing gaps. We thermoform each tray from a single sheet of premium polystyrene, so wall thickness stays uniform across every cell. That consistency pays off from the seeder to the bench.

50 Square Cells, 5 x 10 Layout

Each tray holds 50 square cells in a 5 x 10 arrangement. The top opening measures 3.6 cm (1.42 inches) and tapers to a 2.9 cm (1.14 inch) base. Cell depth is 4.0 cm (1.57 inches). Square cells hold roughly 20% more medium than round cells of similar width. The generous volume gives tomato and pepper seedlings room to build a substantial root ball. Every cell also includes one drainage hole, so excess water drains instead of pooling.

Best of all, the wide spacing improves airflow between cells. That airflow helps prevent damping-off and other humidity problems. Because the insert sits flat inside the host tray, you get even watering across all 50 cells.

A True Drop-In 1020 Insert

This tray is an insert, not a standalone carrier. Its 50 x 25 cm footprint nests inside a standard 1020 flat, which measures about 54 x 28 cm (21.3 x 11.0 inches). You use it inside watertight trays for bottom watering. You can also place it in mesh flats for drainage and bench airflow. So it works with ebb-and-flow systems and overhead irrigation alike. If you already own 1020 flats, this insert slots straight into your current setup.

Ready for Automated Seeders

Drum seeders and needle seeders demand tight tolerances. We form the 50F with consistent cell pitch, opening size, and flatness. Every cell rim is clean and smooth, so needles and nozzles never snag. The rigid profile also resists flexing at high speed. That means fewer mis-picks, fewer jams, and more trays seeded per hour. Hand seeders benefit from the same flat, stable surface.

Light to Ship, Easy on Margins

Each 50 cell plug tray weighs just 155 grams. That low weight cuts freight cost directly. A pallet holds 2,240 trays, and a 40-foot high-cube container loads 49,280 units. For high-volume propagation, PS inserts offer a low landed cost per cell. You get professional consistency at a price that protects your margins.

Best Crops for the 50F

  • Tomatoes, peppers, and eggplants
  • Flowering ornamentals such as marigolds and zinnias
  • Growers who already own standard 1020 flats and need a dedicated insert
  • Greenhouses using bottom-watering or ebb-and-flow systems
  • Growers who want larger root balls before field transplant

Material, Safety, and Reuse

We make every 50F from food-grade expanded polystyrene (PS #6). The trays are BPA-free with no intentionally added lead, cadmium, or heavy metals. Many municipal and commercial facilities recycle PS #6, so we recommend partnering with a local recycling program. These inserts work best for single use or 1-3 careful cycles. If you need trays for repeated washing and multi-season use, take a look at our PP range instead.

Additional information
Weight0.155 kg
Dimensions50 × 25 × 4.0 cm
Model50F
MaterialExpanded Polystyrene (PS #6), thermoformed
Number of Cells50
Cell Arrangement5 × 10
Cell ShapeSquare
Top Cell Diameter3.6 cm
Bottom Cell Diameter2.9 cm
Cell Depth4.0 cm
Outer Dimensions50 × 25 cm (drop-in insert)
Tray Weight155 g
Trays per Pallet2,240
Drainage HolesYes (1 per cell)
BPA-FreeYes
RecyclableYes (PS #6)
1020 CompatibleYes (as drop-in insert)
Automated Seeder CompatibleYes (drum / needle / vacuum)
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Shipping & MOQ

This is a bulk B2B product shipped on pallets and in full containers. Contact us for a freight quote to your destination port.

MOQ 1 pallet (2,240 inserts) — mixed models can be combined to fill a container.
Packaging Stacked trays on standard export pallets, stretch-wrapped with corner protection. The 50F is a drop-in insert (50 × 25 cm / 19.7 × 9.8 in) for standard 1020 flats; carrier flats can be quoted separately.
Container loading 2,240 inserts per pallet · 49,280 per 40HQ (22 pallets) · 44,800 per 40GP (20 pallets) · 22,400 per 20GP (10 pallets).
Lead time Samples 3–5 days · mass production 15–25 days after deposit, confirmed at order.
Trade terms FOB Ningbo by default; CIF / DDP available on request.
Payment T/T 30% deposit, 70% balance before shipment; L/C at sight for large orders.
Samples Free samples available, freight collect. Request samples & a quote →
Frequently Asked Questions
What is the difference between PS and PP plug trays?

PS (polystyrene) trays are lightweight and precision thermoformed for the lowest landed cost — ideal for single use or 1–3 careful cycles. PP (polypropylene) trays are heavier, washable, and built for repeated multi-season use. Choose PS for cost and seeder compatibility; choose PP when you need trays that survive repeated washing across many seasons.

How many times can I reuse a PS tray?

PS trays work best for single use or 1–3 crop cycles with careful handling, gentle washing, and proper storage. Because PS is rigid, repeated flexing or aggressive washing can cause hairline cracks. For repeated washing and multi-season use, see our PP range.

Does this fit standard 1020 flats?

Yes. The 288LR measures 54 × 27 cm (21.3 × 10.6 in), the standard 1020 footprint. It nests in 1020 watertight trays and is compatible with 1020-format bench and conveyor equipment.

Are these compatible with automated seeders?

Yes. The 288LR is thermoformed to tight tolerances on cell pitch, opening size, and tray flatness, so it runs on common drum, needle, and vacuum seeders. Send us your seeder model and we will confirm fitment.

What crops work best in a 288-cell tray?

The 288-cell tray is built for crops harvested or transplanted very early — microgreens, wheatgrass, and seedlings moved at the cotyledon or first-true-leaf stage. It is the standard for automated germination lines, not for crops needing weeks of individual root growth.